paradox616
18-01-2009, 06:45 PM
I posted this in another thread but i figured this seems to be a common issue with the v6's
Sticky it if you find it useful :badgrin:
Not all the photo's are displayed, due to the gay tag restriction, check the links...
from my experience the spring in one or more lash adjusters (lifters) seems to fail, causing a horrible "TACK TACK TACK" noise.
So what does a lash adjuster / lifter look like (see below) and this is how to release the adjuster to clean it. it should open, diesel is good for cleaning them, pump them a few times in the diesel to fill them then let them soak over night.
[img]http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009611.jpg
Tools needed:
pliers
10mm socket
12mm socket
socket wrench/breaker bar
torque wrench (not %100 necessary)
Note:
1) don't star the motor with no rocker covers on... it makes a very big mess....VERY big mess... trust me...
2) don't over torque the rocker cover bolts, they will snap easy OR rip the thread, alloy is a very soft material and thread is easily ripped out & trust me re tapping isn't very fun...
FRONT BANK-
1) undo 6x10mm bolts round the rocker cover
2) using pliers slide the ring clip back on the right side rocker cover breather
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009628.jpg
3) remove the left breather hose to the inlet manifold
4) remove rocker cover
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009613.jpp
5) undo the 6x12mm rocker rail bolts
When doing this be very careful, unto the bolts in order NOT from 1 side to the other but like such
135642 - be very carful not to drop a lifter into the motor as this can and will happen
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009620.jpg
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009621.jpg
6) before removing rocker arms GENTLY lift the rocker and remove the lifter GENTLY, if it will not come out pull it out with the rocker rail being careful not to drop them
7) remove rocker arms (watch out for dripping oil)
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009608.jpg
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009614.jpg
REAR BANK - i don't have photo's sorry :(
1) remove the 6x12mm bolts securing the intake manifold
2) remove the air intake pipe to thorttle body & undo the 4 bolts on the throttle body
3) undo the 3x12mm bolts supporting the intake manifold at the rear of it (facing firewall)
4) remove brake booster vac line to intake manifold
5) remove the bolts securing the wiring harness (10mm bolts)
6) remove intake manifold
7) remove rocker cover breather hose to rocker cover
8) remove 2x10mm bolts on the timing cover securing the rear rocker cover
9) remove the 6x10mm bolts on the rocker cover
10) remove rocker cover
11) undo the 6x12mm rocker rail bolts
When doing this be very careful, unto the bolts in order NOT from 1 side to the other but like such
135642 - be very carful not to drop a lifter into the motor as this can and will happen
12) before removing rocker arms GENTLY lift the rocker and remove the lifter GENTLY, if it will not come out pull it out with the rocker rail being careful not to drop them
13) remove rocker arms (watch out for dripping oil)
14) drink beer
REASSEMBLY - The tricky part
1) put the rocker arms back in WITHOUT the lifters,
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009618.jpg
2) align them by pressing the clips in and slotting them into the grooves in the head, DO NOT FORCE THEM!
3) insert lifters one at a time gently
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009617.jpg
4) get a beer
http://www.fosters.com.au/enjoy/images/img_carlton_daught.jpg
5) insert edge bolts on the rocker arm and tighten equally but do not torque tightly, make sure everything is sitting flush, ie the rocker arms in between the head gaps
6) insert the other rocker arm bolts & tighten loosely
7) tighten rocker rail bolts in this order 1-3-5-6-4-2 etc.
8) if you have a torque wrench match the torque, im not sure of the setting. don't do them up as hard as you can as they are weak bolts & if you over torque they will snap. consult service manual for exact torque setting, i used 30nm
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009623.jpg
9) put rocker covers back on front and rear
10) re-install intake manifold & bolt everything back together
11) your done now go get another beer!
Sticky it if you find it useful :badgrin:
Not all the photo's are displayed, due to the gay tag restriction, check the links...
from my experience the spring in one or more lash adjusters (lifters) seems to fail, causing a horrible "TACK TACK TACK" noise.
So what does a lash adjuster / lifter look like (see below) and this is how to release the adjuster to clean it. it should open, diesel is good for cleaning them, pump them a few times in the diesel to fill them then let them soak over night.
[img]http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009611.jpg
Tools needed:
pliers
10mm socket
12mm socket
socket wrench/breaker bar
torque wrench (not %100 necessary)
Note:
1) don't star the motor with no rocker covers on... it makes a very big mess....VERY big mess... trust me...
2) don't over torque the rocker cover bolts, they will snap easy OR rip the thread, alloy is a very soft material and thread is easily ripped out & trust me re tapping isn't very fun...
FRONT BANK-
1) undo 6x10mm bolts round the rocker cover
2) using pliers slide the ring clip back on the right side rocker cover breather
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009628.jpg
3) remove the left breather hose to the inlet manifold
4) remove rocker cover
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009613.jpp
5) undo the 6x12mm rocker rail bolts
When doing this be very careful, unto the bolts in order NOT from 1 side to the other but like such
135642 - be very carful not to drop a lifter into the motor as this can and will happen
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009620.jpg
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009621.jpg
6) before removing rocker arms GENTLY lift the rocker and remove the lifter GENTLY, if it will not come out pull it out with the rocker rail being careful not to drop them
7) remove rocker arms (watch out for dripping oil)
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009608.jpg
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009614.jpg
REAR BANK - i don't have photo's sorry :(
1) remove the 6x12mm bolts securing the intake manifold
2) remove the air intake pipe to thorttle body & undo the 4 bolts on the throttle body
3) undo the 3x12mm bolts supporting the intake manifold at the rear of it (facing firewall)
4) remove brake booster vac line to intake manifold
5) remove the bolts securing the wiring harness (10mm bolts)
6) remove intake manifold
7) remove rocker cover breather hose to rocker cover
8) remove 2x10mm bolts on the timing cover securing the rear rocker cover
9) remove the 6x10mm bolts on the rocker cover
10) remove rocker cover
11) undo the 6x12mm rocker rail bolts
When doing this be very careful, unto the bolts in order NOT from 1 side to the other but like such
135642 - be very carful not to drop a lifter into the motor as this can and will happen
12) before removing rocker arms GENTLY lift the rocker and remove the lifter GENTLY, if it will not come out pull it out with the rocker rail being careful not to drop them
13) remove rocker arms (watch out for dripping oil)
14) drink beer
REASSEMBLY - The tricky part
1) put the rocker arms back in WITHOUT the lifters,
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009618.jpg
2) align them by pressing the clips in and slotting them into the grooves in the head, DO NOT FORCE THEM!
3) insert lifters one at a time gently
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009617.jpg
4) get a beer
http://www.fosters.com.au/enjoy/images/img_carlton_daught.jpg
5) insert edge bolts on the rocker arm and tighten equally but do not torque tightly, make sure everything is sitting flush, ie the rocker arms in between the head gaps
6) insert the other rocker arm bolts & tighten loosely
7) tighten rocker rail bolts in this order 1-3-5-6-4-2 etc.
8) if you have a torque wrench match the torque, im not sure of the setting. don't do them up as hard as you can as they are weak bolts & if you over torque they will snap. consult service manual for exact torque setting, i used 30nm
http://i29.photobucket.com/albums/c295/paradox616/magna%20parts/16012009623.jpg
9) put rocker covers back on front and rear
10) re-install intake manifold & bolt everything back together
11) your done now go get another beer!